Another Sunday…and yet again, I ended up finishing something that was hobby related. Though I guess this time, it’s perfectly okay given that (a) the house is finally cleaned (hurray!) and (b) I really wasn’t in the mood to do anything pertaining to office work (double hurray!).
I did do some work on DCC – but most of it were just sanding the lumber pieces to make the beams and horizontal slats for the exterior. Which would honestly make for a boring-ass entry. Plus, I had to play baby-sitter to my resident Daft Punk duo. I’m doing everything in my power to not let them know of my remaining collection in storage. I really DO NOT want to be coerced to drive down to the storage unit just so they can check out the bins a la dumpster diving style. 😄
Anyways, back to the point of this entry. Yes, it’s about the Neville House, and no, it didn’t get kidnapped like the ARC I. It’s more of an update on what I promised to do to resolve the
piss-poor craptacular poorly thought-out, constructed rail on the front deck. If you recalled from previous entries, my attempt to create a “glass” rail left me with a version that was tilting forward due to lack of bracing/support.
In “Change of Game Plans”, I did a to-do list of how to correct this
seriously craptacular gross miscalculation. For starters, instead of one continous, single rail, I would install posts in specific intervals on the front deck. Then in between the posts, I’ll install pieces of plexiglass that are sandwhiched between two wood rails/channels…
…..and install a support brace on the right side of the Neville house to anchor the new rails.
I said that it would be a straight-forward task. What I didn’t expect was how quickly I finished the task. Think for this…it took about 2 hours. Probably could have been made shorter sans the whole cutting plexiglass part.
To begin, I removed the existing railing. And given the crappy job (finally! the censor police didn’t cross this
crap out – dammit!) I did on that, it came off pretty easily. A quick scrape to remove any glue residue and a thorough sanding pretty much made the deck ready for its new piece. Next, I cut out and prep the posts. I used a piece of 1/4 x 1/4 inch stripwood, from which I cut four 1 1/2″ tall posts.
I sanded each piece until it was smooth all over, then applied some beeswax polish to give it a golden finish. At this point, it was time to do some installation.
Sorry for repeating this photo, but it quickly gives you an idea of where I’m planning to install the posts. The ones on the far left and right are obvious, but the two inner ones were a bit of a challenge given that I needed to make sure they align to the mullions of the deck windows (shown in the yellow arrows). It’s perhaps a minor detail, but I wanted to maintain some kind of symmetry if possible.
Using the above photo as a guide, I installed the posts starting from the left. I used Quick Grip adhesive because I wanted the posts to set pretty quickly. To make it a little easier for me, I positioned the posts to be flush against the front edge of the deck. I stacked some MDF pieces to act as barriers and to make sure the posts are flushed and even.
Once the 4th post was attached, I did a bunch more measurements for the anchor braces. Again, I used the 1/4 x 1/4 inch stripwood to keep things consistent.
Once the parts were cut, I decided to do a dry fit run to make sure the braces were even. Good thing I did that, because I realized the following problem.
If you look at the above photo, you’ll notice that the main deck (the area in the middle) is flanked by a strip of dark wood (mahoghany). Problem is, the strip on the right (where the windows rest) is higher than the left side. In terms of a solution, I went the easy route by making sure the lower support beam is even via shims. And in terms of shims…I just used some spare 1/4 x 3/8 inch stripwood I had on hand. To make sure the shims stay in place, I planted some acrylic paint bottles pin the strips/shims while the glue dried.
Once the bottom brace was secured (I used more Quick Grip adhesive – I wanted the glue to quickly grab and hold), the top brace was applied. I used a small T-Square to make sure it was as even as I could make it. It looks kinda crooked here based on the angle shot I did.
After the support braces were in place, it was time to install the lower rails for the front part of the deck. I purchased more 1:24 scale porch railings on eBay (it was a little cheaper) to use for this project because I wanted to use the bottom rails (they were more square in shape). Once I measured the distance between the posts, I sawed the pieces and sanded them smooth. Once the wood pieces were waxed and prepped, I used Tacky Glue to glue and clamp the bottom rails into position.
After the lower rails were installed, I used the measurements of the bottom rails to cut the top rails. I wanted these to be prepped and ready to go once I cut the plexiglass to fit. And in true fashion, I didn’t take pics of the process. Which was probably good, given that I initially cut out a strip of plexiglass that was 1 3/8 inches in height. Only to find out that it was too tall for my already installed railings. So I had to recut the plexiglass strip down to about 1 1/4 inches. Will not lie folks — cutting plastic sheets is no picnic. I ended up pulling out the vac after all was said and done just to make sure I didn’t have pieces of it strewn everywhere.
But once the plexiglass pieces were cut down to size and ready, this part went fast. For each section (luckily there were only three), I dropped the plexiglass so the bottom edge is right inside the groove of the bottom rail. Then I took the top rail, dabbed glue on the ends, and carefully slid it in place. I wanted its channel to rest directly on the top edge of the plexiglass, but also have its edges stay tightly flushed between the posts. I used rubber bands as clamps until the glue dried.
Soon, I was repeating the above process on the other sections…only to slap my forehead when I realized the far right fail is shorter than the others (d’oh!). Too late now I guess. 😛
But in the end….I finished the tasks. And this actually looks much, MUCH better!
Am pretty pleased with the result. Whatcha think?